Industrial Solutions

Control Panel Design and Build
Motion Control
Turnkey Controls


Flexible Manufacturing
Semi-Automated Systems
Stamping Press Lines
Robotic Welding Lines
Robotic CNC tending
Aluminum & Iron Casting
Aluminum Extrusions Deburring
Protective Tape Application
Robotic Dispensing Cells
Closure Robotic Lines
Robotic Material Handling
Lean Cells
Linear Transfer Systems


Falcon’s scalable robotic solutions offer flexibility in product handling while delivering production consistency around-the-clock and integrate seamlessly with existing manufacturing processes:

– Standard and custom end-of-arm tooling designed and manufactured in-house
– Integration of external components to a robotic workcell using DeviceNet, Profibus, Ethernet IP and/or other communication protocols
– Modular solutions with compact footprints that scale from a single robot to large multi-arm systems
– Flexibility for quick product changeovers and frequent packaging changes
– Industrial Robots (ABB, Kuka, Fanuc, Kawasaki, Motoman, Nachi, ST Robotics, etc.)
– Collaborative Robots (UR, Baxter, Fanuc, ABB, Kuka, etc.)
– Scara Robots (Kawasaki, Adept, Yamaha, ABB, Epson, etc)
– Off-line Program Development
– System Logic and Software Development
– Robot Start-up and Debug (software loading, mastering, tool center point setup)
– Process Development
– Cycle Time and Process Improvement
– Development and Documentation of Technical Standards
– System Support and Training

Control Panel Design and Build

Complete control panel design, build and installation, including specification, bill of material, power, controls, HMI, VFD/Servo controls, etc.

Design, materials acquisition, layout and fabrication of various types of electrical and control panels. In house capabilities enables Falcon to completely build these panels in our facility prior to their shipment to the customer. We also provide panel upgrades and retrofits.

Motion Control

motion-controlFalcon has practical experience in the development and implementation of latest technologies in Motion Control systems. We have vast experience in the design and implementation of turnkey, multi-axis servo systems in the automotive, press and metal, packaging, and food and beverage industries.

Falcon’s team brings expertise gained from years of experience to program and tune your Motion Control system for optimal process performance.  By constantly adapting and stretching the limits of motion control technology we commonly find innovative solutions to difficult and challenging applications.

– Allen Bradley
– Siemens

– Omron
– Mitsubishi
– Schneider

Turnkey Controls

– Complete System Architecture
– Electrical Design
– Control Panel Design
– PLC Programming
– HMI Programming
– Robot Programming
– Control Panel Construction
– Control Panel Installation
– System Start-up and Commissioning Support
– Complete System Documentation


Setup, configuration and calibration of instrumentation devices used for:
– Flow Monitoring
– Air/Fluid Pressure Control
– Temperature Control
– Material density
– Fluid Dispensing
– Pneumatic conveying
– Dissolved solids
– Level transmitters